Challenge

A client who operates a corn milling, germ oil processing and bioproducts facility experienced a significant environmental incident followed by substantial operational and organizational changes. To help re-establish and maintain a robust environmental compliance program, they partnered with TRC to identify gaps and assist with the implementation of corrective actions. 

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Solution

Our practitioners TRC’s auditors conducted a comprehensive, independent environmental compliance audit that served as the baseline for ongoing issue resolution. The audit reviewed key environmental programs and media, including compliance related to a Title V air permit, Risk Management Plan (RMP), waste, water, wastewater, storm water, environmental reporting (e.g.  reporting under the Emergency Planning and Community Right-to-Know Act), PCBs, Spill Prevention, Control, and Countermeasure (SPCC) Plan and storage tank compliance. 

Numerous and significant compliance gaps were identified, with a contributing factor being the limited expertise and number of facility staff.

To support post-audit corrective actions, TRC provided two days of on-site assistance every two weeks for a period of 6 months, supplemented with additional remote support. Key activities included:

  • Addressing audit findings, including documentation of waste determinations and submittal of revised environmental reports to various regulatory agencies
  • Preparing air permit applications, updating records, and submitting regulatory notifications
  • Hands-on mentoring and technical guidance to plant leadership and environmental manager
  • Clarifying roles and responsibilities related to environmental compliance
  • Integrating environmental requirements into daily business operations
  • Supporting broader environmental compliance and management system efforts

Results

In addition to clarifying where the compliance gaps existed and the potential severity of those gaps, TRC’s post-audit support helped the client:

  • Accurately complete required environmental reports
  • Achieve compliance with air emissions regulations
  • Extend accountability for compliance across appropriate staff roles
  • Implement sustainable practices to maintain long-term regulatory compliance

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